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Polypropylene Pleated Cartridge Manufacturer

PP Pleated Filter Cartridges – Polypropylene, 0.1–50 µm

INCE filtration manufactures polypropylene pleated filter cartridges using multilayer PP filtration media, non-woven support layers and hot-melt welded construction with no adhesive. The current INCE filtration range covers 0.1–50 µm, 10–70 inch lengths, multiple outside diameters and 215, 222, 226, threaded, flat and fin-style interfaces.

PP pleated filter cartridge with polypropylene media and support cage

Core PP Cartridge Data

Filtration Ratings0.1, 0.22, 0.45, 1, 3, 5, 10, 20 and 50 µm
Length Range10–70 inches; selected 20–40 inch formats can be made in one piece
Diameter OptionsOD 60, 64, 68, 84 and 131 mm; ID 28 mm
Operating Data≤55°C normal; 80°C at ΔP ≤0.10 MPa; max ΔP 0.42 MPa at 25°C

What Is a PP Pleated Filter Cartridge?

A PP pleated filter cartridge is a high-surface-area liquid filter made with polypropylene filtration media, support layers, cage and end caps. INCE filtration PP pleated cartridges are available from 0.1 to 50 µm, 10 to 70 inches long, with multiple 215, 222, 226, threaded, flat and fin-style housing interfaces.

ParameterINCE filtration PP Pleated Cartridge DataSelection Note
Filter MediaPolypropylene (PP)Multilayer pleated PP media with non-woven support layers.
Micron Rating0.1, 0.22, 0.45, 1, 3, 5, 10, 20, 50 µmConfirm nominal or absolute retention efficiency for the selected media grade.
Length10–70 inchSelected 20–40 inch formats can be made as one-piece cartridges.
Outside Diameter60, 64, 68, 84, 131 mmMatch the housing and cartridge support geometry.
Inside Diameter28 mmCustom ID should be confirmed by drawing or sample.
End Caps215, 222, High 222, 226, threaded, flat, fin stylesInterface and seal geometry must match the housing.
Normal Temperature≤55°CUse the exact model and process conditions for final approval.
Maximum Condition80°C at ΔP ≤0.10 MPaDo not apply this value independently of differential pressure.
Maximum Differential PressureAt 25°C, ΔP ≤0.42 MPaReplacement point may be lower depending on the process.
ConstructionHot-melt welded, no adhesiveHelps reduce adhesive-related contamination risk.

PP Pleated Filter Cartridge Features

The following features are organized from the supplied INCE filtration PP cartridge sheet and rewritten for industrial buyers comparing filtration accuracy, service life and housing compatibility.

Multilayer Ultrafine PP Media

The filter medium uses multilayer polypropylene ultrafine fibers designed for stable filtration with low fiber shedding in compatible liquid systems.

Gradient Pore Structure

Gradient pore distribution combines particle interception with a high-strength support layer, improving dirt holding capacity and helping protect downstream terminal filters.

Large Pleated Surface Area

A large membrane filtration area supports higher flow, lower pressure difference and longer service life than compact cartridges with less usable media area.

Wide Chemical Compatibility

Polypropylene construction is suitable for many water-based liquids, process fluids, selected acids, alkalis and industrial chemicals when compatibility is confirmed.

Hot Melt Welded Construction

The cartridge is sealed by hot melt welding without adhesive, helping reduce contamination risk and improve structural integrity.

Multiple Housing Interfaces

Flat, 215, 222, high 222, 226, threaded and fin-style end caps can be selected to match different industrial filter housings.

Material compliance: the supplied product sheet states that the cartridge is made from 100% polypropylene and that materials comply with CFR 21 requirements. Certification scope and documentation should be confirmed for the exact model, raw material batch and purchase order.

PP Pleated Cartridge Structure

The cartridge combines PP filtration media, non-woven support layers, an outer support cage, a polypropylene or 316L stainless steel center core and custom end cap interfaces.

PP pleated filter cartridge with polypropylene media and support cage
End CapPolypropylene or PP combined with stainless steel insert
Filtration MediaMultilayer pleated PP with non-woven support layers
Center CorePolypropylene or 316L stainless steel option
MediaPP polypropylene
SupportNon-woven fabric
Outer CagePolypropylene
SealingHot melt welding

Material & Construction Introduction

Filtration MediaPP polypropylene
Support LayerNon-woven fabric
Outer Support CagePP polypropylene
Center CorePolypropylene / 316L stainless steel
End CapPolypropylene or polypropylene with stainless steel insert
O-Rings / GasketsSilicone rubber, EPDM, nitrile rubber / NBR, fluororubber / FKM
Connection ProcessSealed by hot melt welding, no adhesive
Typical ApplicationsSeawater RO pretreatment, condensate filtration, food and beverage, biopharmaceutical processing, microelectronics, chemicals and petroleum industry

PP Core

All-polypropylene configurations provide broad compatibility for water and general process filtration.

316L Insert

A stainless steel insert or center core can be selected when greater strength or thermal support is required.

Steam / Hot Water Use

The product sheet recommends a stainless steel insert for cartridges exposed to hot-water sanitization or steam sterilization.

PP Pleated Filter Cartridges by Micron Rating

Filtration accuracy should be selected according to particle size, required cleanliness, downstream equipment sensitivity, flow demand and acceptable pressure drop.

Fine Filtration & Process Polishing

Fine PP cartridges are used where high particle interception and low downstream contamination are required. Lower micron ratings normally create higher pressure drop at the same flow.

0.1 µm PP Pleated Filter Cartridge 0.22 µm PP Pleated Filter Cartridge 0.45 µm PP Pleated Filter Cartridge 1 µm PP Pleated Filter Cartridge

General Industrial Liquid Filtration

These ratings balance particle removal, flow rate and service life for process water, RO pretreatment, food and beverage utilities, chemicals and electronics filtration.

3 µm PP Pleated Filter Cartridge 5 µm PP Pleated Filter Cartridge 10 µm PP Pleated Filter Cartridge

Coarse Pre-Filtration & Equipment Protection

Coarser PP Pleated Filter Cartridge provide lower resistance and are commonly used before fine cartridges, membranes, pumps, nozzles or sensitive downstream equipment.

20 µm PP Pleated Filter Cartridge 50 µm PP Pleated Filter Cartridge Custom Coarse Rating

PP Pleated Filter Cartridges by Size

Length, outside diameter and inside diameter must match the housing and sealing system. Send the current cartridge model, drawing or sample dimensions for replacement confirmation.

Length Classification

Available cartridge lengths range from 10 to 70 inches. Selected 20–40 inch cartridges can be produced as one-piece elements.

10" 20" 30" 40" 50" 60" 70"

Outside Diameter

Multiple outside diameters allow PP pleated cartridges to fit standard, sanitary, large-format and OEM housings.

OD 60 mm OD 64 mm OD 68 mm OD 84 mm OD 131 mm

Inside Diameter & Tolerance

The product sheet lists a standard inside diameter of 28 mm and an outside-diameter dimensional tolerance of approximately ±1 mm.

ID 28 mm OD Tolerance ±1 mm Custom ID Available

PP Pleated Filter Cartridges by End Cap

End cap geometry controls installation, sealing and cartridge retention. The correct interface should be confirmed from the filter housing, original element or technical drawing.

Flat End

Flat or open-end structure for selected standard cartridge housings.

222 O-Ring

Double O-ring adapter for secure insertion and sealing.

High 222

Extended 222-style adapter for specific housing interfaces.

226 Locking End

226 double O-ring with locking tabs or bayonet-style retention.

215 Adapter

215 connection format for compatible filter housings.

Threaded End

Threaded connection for equipment requiring screw-in installation.

Triangle Fin

Triangular fin end for cartridge positioning and removal.

Semi-Winged Fin

Semi-winged end cap for housing-specific retention and handling.

Flat Peak Cover

Closed flat peak cover for selected single-open-end configurations.

PP Pleated Filter Cartridge Specifications

The specification table below is organized from the supplied PP cartridge product sheet. Final parameters must be confirmed for the exact media grade, dimensions and operating conditions.

Category Specification Item Available Data
Product Size Filtration Accuracy 0.1 µm, 0.22 µm, 0.45 µm, 1 µm, 3 µm, 5 µm, 10 µm, 20 µm, 50 µm
Length 10–70 inches; selected 20–40 inch formats can be manufactured in one piece
Diameter OD 60, 64, 68, 84 and 131 mm, approximately ±1 mm; ID 28 mm
End Cap Type Connection Options 215, 222, high 222, 226, triangle fin, semi-winged fin, flat peak cover, flat end and threaded interface
Operating Conditions Normal Operating Temperature ≤55°C
Maximum Temperature Condition 80°C at differential pressure ≤0.10 MPa
Maximum Differential Pressure At 25°C, ΔP ≤0.42 MPa
Note Hot Water / Steam Sterilization A stainless steel insert is recommended or required for cartridges exposed to hot-water sanitization or steam sterilization.

Micron Rating, Retention Efficiency & 0.22 µm Selection

Micron size is only one part of cartridge performance. Final selection should also confirm retention efficiency, test method, operating conditions and any validation requirements.

Nominal vs. Absolute Rating

Do not assume that a listed micron value automatically means absolute retention. Confirm whether the selected PP media grade is nominal, high-efficiency or absolute rated, together with its stated particle-retention efficiency.

Is 0.22 µm Sterilizing Grade?

No conclusion should be made from 0.22 µm alone. A 0.22 µm rating does not by itself establish sterilizing-grade performance. Microbial retention, integrity testing and validation documentation must be confirmed separately when required.

Temperature & Sanitization

INCE filtration lists normal operation at ≤55°C and 80°C at ΔP ≤0.10 MPa. For hot-water sanitization or steam exposure, the exact cartridge construction, stainless-steel insert and cycle conditions must be confirmed before use.

PP vs. PES vs. PTFE vs. Nylon Pleated Filter Cartridges

Use media chemistry and process requirements to choose the cartridge family. Micron rating alone should not determine the material.

MediaPrimary Selection ReasonTypical Use DirectionProduct Page
PPEconomical polypropylene construction with broad use in compatible aqueous and industrial process liquids.Water treatment, RO pretreatment, chemicals, electronics and general process filtration.Current product
PESAlternative pleated media when PES chemistry and the required fine-filtration performance are preferred.High-purity water, beverage and process-liquid applications subject to grade-specific validation.PES Pleated Cartridges →
PTFESelected where PTFE chemical resistance is required for more aggressive process conditions.Aggressive chemicals, selected solvents and gas/liquid duties subject to exact media compatibility.PTFE Pleated Cartridges →
NylonSelected where nylon media compatibility and mechanical characteristics fit the process.Inks, coatings, selected solvents and compatible industrial liquids.Nylon Pleated Cartridges →
Related selection pages: compare the full Pleated Filter Cartridge family or review the Micron Pleated Filter Housing when cartridge dimensions and interface compatibility are part of the project.

Pure Water Flow Rate Trend

The supplied product sheet shows that pressure drop increases as filtration accuracy becomes finer. The chart below reproduces the relative trend for the listed PP cartridge micron grades; request the formal test report for exact model-specific values.

Relative Pressure Drop vs. Water Flow

Illustrative trend based on the supplied product sheet. Actual performance varies with length, diameter, media area, temperature and test method.

0 10 20 30 40 50 60 70 80 90 100 0 4 8 12 16 20 Water Flow (L/min) Pressure Drop (kPa) 0.1 µm 0.22 µm 0.45 µm 1 µm 3 µm 5 µm 10 µm 20 µm 50 µm

Applications of PP Pleated Filter Cartridges

PP pleated cartridges are suitable for many aqueous and compatible industrial liquids where high surface area, low pressure drop and multiple housing interface options are required.

Seawater RO Pretreatment

Particle control before reverse osmosis membranes in seawater and brackish water systems.

Condensate Filtration

Filtration of condensate and utility water in power, process and industrial systems.

Food & Beverage

Process water and compatible beverage filtration where approved material documentation is confirmed.

Biopharmaceutical Processing

Pre-filtration and process-liquid clarification for compatible pharmaceutical and bioprocess applications.

Microelectronics

Particle control in process water, chemical delivery and supporting electronics manufacturing systems.

Chemical Industry

Filtration of compatible acids, alkalis, chemicals and production liquids.

Petroleum Industry

Utility liquid and selected compatible process filtration in petroleum and petrochemical operations.

OEM Filter Systems

Custom PP cartridges for filtration skids, sanitary housings, water systems and private-label equipment.

Custom PP Pleated Filter Cartridge Service

INCE filtration supports standard replacements and custom PP pleated cartridges for distributors, equipment manufacturers, filtration contractors and industrial end users.

Confirm Filtration Rating

Select 0.1–50 µm according to particle size, final cleanliness and acceptable pressure drop.

Confirm Dimensions

Provide cartridge length, OD, ID, dimensional tolerance and housing drawing or sample.

Select End Cap & Seal

Choose flat, 215, 222, high 222, 226, threaded or fin end caps with suitable gasket material.

Confirm Operating Conditions

Review liquid, temperature, pressure, flow, sanitization requirements and order quantity before production.

Need a Custom PP Pleated Filter Cartridge?

Send your micron rating, length, OD, ID, end cap, gasket material and application. INCE filtration will help confirm a suitable polypropylene pleated cartridge specification.

Request Technical Quote

PP Pleated Filter Cartridge FAQ

Common questions before selecting or ordering polypropylene pleated filter cartridges.

What is a PP pleated filter cartridge?

A PP pleated filter cartridge is a high-surface-area liquid filter made with polypropylene filtration media, support layers, cage and end caps. INCE filtration supplies PP pleated cartridges from 0.1 to 50 µm and 10 to 70 inches long.

What micron ratings are available for PP pleated filter cartridges?

INCE filtration lists 0.1, 0.22, 0.45, 1, 3, 5, 10, 20 and 50 µm PP pleated cartridge ratings on this product page.

Are INCE filtration PP pleated cartridges nominal or absolute rated?

Micron rating alone does not define absolute retention efficiency. Confirm the nominal or absolute classification and particle-retention efficiency for the selected PP media grade before final specification.

Is a 0.22 micron PP pleated cartridge sterilizing grade?

A 0.22 µm rating does not by itself establish sterilizing-grade performance. Required microbial retention, integrity testing and validation documentation must be confirmed separately for the selected cartridge.

What is the maximum operating temperature of an INCE filtration PP pleated cartridge?

The current INCE filtration product data lists normal operation at up to 55°C and a maximum condition of 80°C when differential pressure is no more than 0.10 MPa.

Can PP pleated cartridges be hot-water sanitized or steam sterilized?

The current product sheet recommends or requires a stainless-steel insert for cartridges exposed to hot-water sanitization or steam sterilization. Exact temperature, differential pressure and cycle conditions must be confirmed before use.

What end caps can be supplied?

Available interfaces include flat, 215, 222, high 222, 226 locking, threaded, triangle fin, semi-winged fin and flat peak cover styles.

What is the difference between 222 and 226 PP cartridge end caps?

Both use O-ring sealing interfaces, while 226 styles also use locking tabs or a bayonet-style retention feature. The housing interface must be confirmed before ordering.

How do I choose between 1, 5 and 10 micron PP pleated cartridges?

Choose the coarsest micron rating that achieves the required outlet cleanliness. Finer media generally increases resistance and can shorten service life when solids loading is high.

What information is required for a PP pleated cartridge quotation?

Provide micron rating, cartridge length, OD, ID, end cap type, gasket material, working liquid, operating temperature, pressure, flow rate, quantity and any model number, drawing or sample photos.

Request an Industrial Filtration Quote

Send the model, size, material, micron rating and operating requirements. The current product page is included automatically with your inquiry.

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